I had a tumor removed from my spine in 1982 (I was almost 21) and have remained very active ever since. Two fusions ('98 and '03) have left me with 8 vertabrea fewer that flex and twist, but I still like to rock and roll...
I've been using an XTR since they first came out and am now modifying it. Please take a look at what I'm doing and let me know if you've had similar thoughts or experience with Frog Legs stuff.
Since I'm 6' 2 with a 36" inseam, I always felt cramped in the chair, even though my feet were nearly scraping the ground. In order to get some leg room and ground clearance, I put 26" wheels in the back and made my own forks to try some very cheap 6" casters. Worked great, so I splurged on the Frog Legs stuff. I finally installed everything. Here are some thoughts and questions:
The forks and bigger wheels were a fantastic improvement over original. It was so much easier to get over grass and gravel with the 6" wheels instead of 4" (both 1" wide). Originally was just a test with the cheapest ($30) wheels that I could find on ebay.... Didn't take long for the wheel bearings to take a crap and have "speed wobbles" all the time!!!!
These new Frog Legs brand wheels and forks cost nearly $400.... YIKES!!!! ($100 for the wheels, over $250 for the forks.) There is a black urethane "bumper" in these forks, and the urethane wheels are 1.5" wide and about as "thick." They cruise nearly effortlessly over our grass and the gravel road up the side of the house. And they're QUIET, too. I really like 'em and hope they last a while.
And I can go as fast as I want with no speed wobbles!!!!! :-) I haven't taken 'em out for a spin down our steep street yet cuz it's been so cold and rainy........
BUT, I notice that the forks are very BOUNCY, with no damping like a "real" shock absorber has. Don't know if that will be a problem yet, jumping down curbs and off road and stuff.
Kingpin Angle and its Effect
Note the caster pivot is not vertical (the green frame tube is tilted the opposite way). Turns out that caster pivot ("kingpin"*) angle is a big factor in handling. I went "by the book" from Frog Legs when I installed them, and set the angle to zero degrees (vertical). The wheelchair wouldn't track straight at all; kept wanting to dive left or right... Might work fine for wheelchair basketball or other sports, like tennis...? (I really wanna get back into wheelchair tennis, but the weather up here near Seattle ain't so conducive!!!!!)
So I reassembled the chair with as much caster as I could get from the worn XTR components - which is only a couple degrees max. This photo shows the inside of the left wheel so you can see the caster adjustment plates and screws (front of the chair is to the right). Works PERFECT now! Tracks nice when I'm coasting.
Everywhere I look for how to set up casters, they say how important it is to set them vertical - that's so messed up!!!!! Does anyone else agree?
*In automotive terms, the caster pivot is called the "kingpin." The simple mechanics of using a couple degrees of kingpin angle is that, as you turn the car (or chair) left or right, you are actually lifting the weight of the chair and rider. The chair is at its lowest "natural" point when the wheels are straight back (as in rolling forward). That is why it "prefers" to go straight ahead with some kingpin angle. Gravity is holding it down, helping it go straight. More angle gives more resistance to turning because it lifts the chair more.
Design Flaws
The machining and finish on the Frog Legs parts is very nice. At first glance you get a great impression, but then you can find these glaring design flaws...
I'm thinking the bumper pivot will wear badly on the bolt. Has anyone experienced wear here?
There are no bushings or bearings. Guess I'll make some bushings when they get sloppy and noisy (though it would be a lot easier now to find the hole centers...)! There should at least be a zerk fitting to make lubing easier...
The axle screws should be counterbored into the forks to cause less damage to doorways and other stuff that they gouge when you turn in close quarters... :-( Guess I'll have to fix that, too.
Frog Legs has never changed their design as far as I know, and they've been building these for many years. Planned obsolescence at the expense of poor disabled people??? That's so WRONG!
And I gotta see what I can do about the bouncing in the front - I feel like a cholo in a lowrider bouncing down the road! ("Boom chi-chi Boom...." coming from the ghetto blaster!) (No offense - just not my style!
Cheers!
Doug




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